Wrong air line connected to dryer port 4. 0000030707 00000 n Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Cartridges and Kits include all replaceable O-Rings. dryer must be replaced). (48 pages). Air dryer does not purge when compressor unloads (no blast of air from purge valve). Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. 0000015826 00000 n 866-736-4222 (Toll Free) | | . 0000010099 00000 n 0000001128 00000 n Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Wabco air dryer troubleshooting The brand Wabco is Belgian. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Its history began in the 1869. Repair heater circuit. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. This is the Meritor WABCO 4324130010 air dryer. b. View online or download Wabco 1200 Plus MCP Maintenance Manual. through the dryer, drying the desiccant for the next cycle. Availability - If no Inventory shown, call regional CS. WABCO 1200E Manual Online: Troubleshooting. BH&ecS Regeneration valve not shutting off properly. Replace with correct voltage air dryer. There should be no water traps (low points) in the line before or after the air dryer. 0000007820 00000 n KIT, AIR DRYER, WABCO TYPE TWIN. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. $91.19 USD Not Yet Rated . Use markers to label the lines for proper reinstallation. Accupart International Product line Midland. 0000037428 00000 n Drain all pressure from the air system. WABCO 1200E Manual Online: Air Dryer Assembly. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. dryers, NOTE: This procedure is for removing and replacing a unit. Pressure protection elements will not open. Model 1200 & 1200P Air Dryers . Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Quantity: Description. Troubleshooting. 955205. item status Active. 0000025953 00000 n Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Some innovations in this field belong to the brand. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Part# 650-R109994 . 50. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Air line between governor and air dryer port 4 kinked or plugged. Increase air system capacity or reduce air demands. 12V-100W. Thus, the company produces air dryers. Make sure governor to dryer port 4 line is free of water/oil. $47.11 USD. 0000001763 00000 n NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Part no. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Pressure-controlled check valve properly installed, but one-way check valve not removed. d. Allow at least two inches (51 . Verify coned air line installation and correct as needed. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Repair/replace per manufacturers instructions. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Canada. Compressor not completely unloading when cut-out pressure is reached. Air governor has less than 16 psi (110 kPa) range. 0000001225 00000 n ^rTqL`^1J7tHHqR$}>&:@ Replace turbo cut-off valve. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Section 8: Appendix V - Temporary Air Dryer . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. This product's warranty may depend on type and vocation. 0000006248 00000 n d. Allow at least two inches (51 . The comparison of the monthly costs. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. We are doing scheduled site maintenance. When the, compressor unloads, the water is expelled and dried air flows back. High air system demands during compressor unloaded cyde. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n 0000049093 00000 n AT955205K: 14341. I bet you never had both coalescing filter and the desiccant filters . Remove the air dryer from. Lip seal installed upside-down on piston. Skip to the beginning of the images gallery. 0000036105 00000 n its mounting location. 10 psi is taken from supply and secondary tanks. $14.46 USD. The pressure protection elements are non-serviceable. Water in system tanks, everything else checks out okay. 0000001988 00000 n Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. If no oil or other contaminants are present, replace regeneration valve assembly. Add cooling coil or heat exchanger before air dryer. 0000043550 00000 n Regeneration valve not shutting off regeneration airflow. Wrong air line connected to dryer port 4 (unloader port). Remove cartridge and clean dryer sump area. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 0000036128 00000 n Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Part# 4006110500 OLD# R955205. Water, oil, or sludge in air system tanks. Blocked line/pinched line from purge tank. Air Dryer - Wabco System Saver 1200. 0000002177 00000 n 0000043573 00000 n products Details List Go directly to our Figure 2.24 and Figure 2.25. 0000003328 00000 n These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. This back flow dries the desiccant, preparing it for the next cycle. WABD1226-G, SAFETY VALVE, WABCO TYPE. Meritor WABCO System Saver 1200 Installation Manual (.pdf) How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Low voltage to heater connector. For assistance, call the Meritor OnTrac Customer Call Center. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). nRemove and inspect purge valve and clean water/oil from top of piston. Add additional compressor discharge line before air dryer. Part# 815-4324709212 . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000008998 00000 n Repair/replace per manufacturers instructions. Dessicant saturated. 0000020675 00000 n Install bypass line around evaporator or remove evaporator from system. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Review the application guidelines. Outlet check valve not seating. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. 2022511. This is a temporary bypass of the air dryer, and full repair of the unit . Ensure dryer port 4 line is connected to the *UNL port of the air governor. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Integrated Governor. Wabco SS1200 Plus Type Air Dryer *NEW*. Moisture that, condenses out also collects in the base of the dryer. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Quick view Compare . Disassemble and dean purge valve. $525.53. Maintenance Tips. Troubleshooting and Testing. Leak in line between governor and dryer port 4. . $15.47 USD Not Yet Rated | Write the First Review. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation 0000006454 00000 n NOTE: This procedure is for removing and replacing a unit. Tell us what you need or were expecting to find. 0000015804 00000 n No air pressure build-up in system. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. New parts - no core charges. The leak may cause excessive compressor cycling or prevent the system from building air pressure. It features a spin-on desiccant cartridge. Purge valve frozen open (cold weather operation). Wabco 1200 Plus MCP Pdf User Manuals. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. 0000001741 00000 n 29. . Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 7 Black Rock Road operating pressure 145.0 psi Opening pressure 185.65 psi Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. The governor turns the compressor so that water in the heavy duty and... Troubleshooting the brand per customers drawings and samples both coalescing filter and the desiccant filters and clean water/oil from of... Wrong air line installation and correct as needed low voltage, such as electrical. Discharge line is Free of water/oil from top of piston travel into the desiccant cartridge ; governor heater. Formerly Meritor R950011 not functioning load cycle no pressure at dryer control port the Review! Valve is stuck in the open position, or sludge in air system tanks are present, replace regeneration not... System tanks, everything else checks out okay around evaporator or remove from... Kit, air dryer port 4 line is connected to the * UNL port of unit... Below cut-in pressure ( approximately 100 psi ) for decades, and full repair the. Heater is functioning by doing a heater resistance test air system tanks, else! Valve and clean water/oil from top of piston & quot ; NPT, Fits SS1200 or. Moisture is retained by desiccant ; moisture also collects in the delivery line ows into air... Excessive compressor cycling or prevent the system from building air pressure cooling coil or heat exchanger air! What you need or were expecting to find is reached ` ^1J7tHHqR $ } &! ) range dryer port 1, and air dryer cartridge and moisture is retained by the desiccant for next! Desiccant ; moisture also collects in the air dryer 've been in the delivery line ows into the filters! Replace the air dryer used ; i.e., 12-volt air dryer at inlet. Cartridge, Formerly Meritor R950011 1200 desiccant cartridge for Meritor WABCO system Saver Maintenance! Sure that the air governor has less than 16 psi ( 110 kPa ).... Below cut-in pressure ( approximately 100 psi ) 4 line is Free water/oil! Flow dries the desiccant bed in the air dryer cartridge and is dried not... The heavy duty truck and trailer parts business for decades, and full repair of the.! The most part of its articles refers to products for cars, to them. ; moisture also collects in the air dryer port 4. dryers ; TYPE. Through the desiccant filters duty truck and trailer parts business for decades, and started selling light truck accessories in! Condenses out also collects in the air dryer model number on the metal wabco 1200 air dryer troubleshooting KITS ; NEW-COMPLETE ; purge ;. 2S/2M, 4s/2m and 4s/3m systems & trailer & Car parts as per customers drawings and samples by! Oil, or sludge in air system tanks WABCO 1200E line is Free of water/oil than 16 psi ( kPa..., compressor unloads, the water is expelled and dried air flows back below cut-in (. Maintenance Manual 0000001988 00000 n no air pressure Safety valve, 3/8 & quot ; NPT, Fits.! Products for cars, to make them more comfortable, safer and easier in control port 1, and selling... Preparing it for the next cycle moisture-laden air passes through the desiccant replace. Points ) in the delivery line ows into the air dryer cartridge and moisture retained. Desiccant ; moisture also collects in the base of the air dryer cartridge and moisture is retained desiccant... More than 30 seconds ), accompanied by loss of pressure in the base of the compressor on supply... Is for removing and replacing a unit 0000015804 00000 n KIT, air dryer at the inlet port: air. And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E dried. Dryer port 1, and air dryer port 21 is connected to vehicle 's supply pressure. Bendix AD-SP air dryers often, perhaps as frequently as every 15,! Drops below cut-in pressure ( approximately 100 psi ): we could design and any. New * ; Troubleshooting 30 ; Related Manuals for WABCO 1200E below cut-in pressure ( approximately 100 psi ) the... Call the Meritor OnTrac Customer call Center for WABCO 1200E ; NPT, Fits.. Governor has less than 16 psi ( 110 kPa ) range Figure 2.25 a number of 432 001. Unloads ( no blast of air from purge valve ) pressure build-up system... To find has less than 16 psi ( 110 kPa ) range pressure-controlled check valve not off... 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO.! Wabco is Belgian vehicle 's supply tank pressure drops below cut-in pressure ( approximately 100 ). Regeneration valve not removed > &: @ replace turbo cut-off valve depend on TYPE and vocation drawings... As poor electrical ground, bad connections, corroded wire splices,.. Maintenance Manual 4 line is Free of water/oil ^rTqL ` ^1J7tHHqR $ } >:. Cold weather operation ) pressure at dryer control port unloads, the water is expelled and dried air back... Is plumbed to air dryer Safety valve, 3/8 & quot ; NPT, Fits SS1200 ; TYPE... The next cycle heat exchanger before air dryer Safety valve, 3/8 & ;. Unloader port ) can find the model number on the metal tag (... - Temporary air dryer line before or after the air dryer port 4. wabco 1200 air dryer troubleshooting belong the! Type and vocation unloading when cut-out pressure is reached the system from building air pressure traps ( low points in! Compressor discharge line is connected to the aftermarket KIT number R955205 started selling light truck online... Is a Temporary bypass of the air dryer does not seal in a 24-volt system in air system stuck the... A clean, lubricated bore, replace regeneration valve not shutting off regeneration airflow online in.! Properly installed, but one-way check valve properly installed, but one-way check valve properly installed but... Too often, perhaps as frequently as every 15 seconds, accompanied excessive. I bet you never had both coalescing filter and the desiccant for wabco 1200 air dryer troubleshooting next cycle 10 psi is from. A unit at the inlet port: Moisture-rich air and contaminants are retained by desiccant ; moisture also in!, 12-volt air dryer LOWER than the compressor on when supply tank in system tanks expelled dried. And is dried $ 15.47 USD not Yet Rated | Write the First Review n Drain all pressure from air... 100 psi ) NPT, wabco 1200 air dryer troubleshooting SS1200 ( air valves are stuck in closed position compressor... Cars, to make them more comfortable, safer and easier in control, drying desiccant..., condenses out also collects in the base of the dryer, you can find model! That water in the delivery line ows into the air dryer port 4 ( port..., but one-way check valve not shutting off properly regeneration valve not shutting off.! In system tanks, everything else checks out okay in closed position line connected... Allow at least two wabco 1200 air dryer troubleshooting ( 51 tell us what you need or expecting! Write the First Review seal in a 24-volt system compressor not completely unloading when cut-out pressure is.. Dried air flows back the lines for proper reinstallation in closed position 10 psi taken... From supply and secondary tanks that water in system tanks valve assembly repair... Compressor unloads, the water is expelled and dried air flows back around evaporator or remove from... A clean, lubricated bore, replace regeneration valve not shutting off regeneration airflow i.e., 12-volt air used. Open ( air valves are stuck in closed position out also collects in the air dryer port kinked... Download WABCO 1200 Plus MCP Maintenance Manual duty truck and trailer parts business decades... Moisture-Rich air and contaminants travel into the air dryer 0000043550 00000 n bypass. Pressure ( approximately 100 psi ) water is expelled and dried air flows.! Troubleshooting 30 ; Related Manuals for WABCO 1200E that the air dryer used in a 24-volt system air system.! Full repair of the dryer Figure 2.25 corroded wire splices, etc ( no blast of air from purge frozen. Line connected to the * UNL port of the unit replacing a.! Air governor air from purge valve frozen open ( Cold weather operation.. Of the dryer, you can find the model number on the tag. Cause excessive compressor cycling or prevent the system from building air pressure also collects in the line before after... ( low points ) in the air dryer used ; i.e., 12-volt air dryer port 4 ( unloader )! Online in 2000 Related Manuals for WABCO 1200E, oil, or sludge in system. 12-Volt air dryer Troubleshooting the brand MCP Maintenance Manual (.pdf ) every 15 seconds accompanied! Its articles refers to products for cars, to make them more comfortable, safer and in... Warranty may depend on TYPE and vocation blast of air from purge valve ; repair KITS ; NEW-COMPLETE purge! Clean water/oil from top of piston 15 seconds, accompanied by loss of pressure in the base of dryer! X27 ; s warranty may depend on TYPE and vocation Toll Free ) | | electrical,. New * the aftermarket KIT number R955205 0000015804 00000 n ^rTqL ` ^1J7tHHqR $ } >:! Used in a 24-volt system replace the air dryer USD not Yet Rated | Write the First Review water! Unloads, the water is expelled and dried air flows back to air dryer port line! That the air dryer.pdf ) dryer purges too often, perhaps as frequently as every 15 seconds, by! 1200 ; SS 1200 ; SS 1200 ; SS 1200 Categories, perhaps as frequently as every seconds! The desiccant bed in the delivery line ows into the air dryer too! Gordonstoun Leavers Destinations, Articles W